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Popsicle Sticks & Rubber BandsIntermediate
Prep: 40 MinutesAges 7+ Years

Desktop Popsicle Stick Trebuchet & Counterweight Catapult

Medieval Siege Physics: Levers, Fulcrums & Trajectory Precision

Desktop Popsicle Stick Trebuchet & Counterweight Catapult
Upcycled Materials Checklist

Household Scraps & Tools Needed

12 to 16 standard popsicle sticks or tongue depressors
1 wooden skewer (fulcrum axle)
1 small paper cup or bottle cap (counterweight basket)
Heavy coins, washers, or pebbles (counterweight ballast)
Thread and scrap fabric (projectile sling pocket)
Hot glue gun or craft wood glue, scissors
Step-by-Step Craft Guide

Assembly Instructions (5 Steps)

Follow each step carefully. Work together to clean waste, score precise cuts, align pivots, and test kinetic mechanics.

1

Build Two Rigid A-Frame Triangular Side Supports

Assembly & Alignment

Glue popsicle sticks into two identical sturdy A-frames. Cross-brace each triangle with a horizontal stick 3cm from the bottom.

Pro Maker Tip: Triangles are geometrically rigid structures that do not deform under rotational torque.
Building Sturdy A-Frame Truss Supports
Visual Schematic • Step 1Assembly & Alignment
2

Join Frames into a Sturdy Base Chassis

Assembly & Alignment

Connect the two A-frames using 4 horizontal popsicle sticks to form a 3D rectangular launch gallows 10cm wide.

Pro Maker Tip: Ensure the two top apex pivot holes align perfectly horizontally across the chassis.
Connecting A-Frames into 3D Base Frame
Visual Schematic • Step 2Assembly & Alignment
3

Construct the Asymmetrical Beam Arm

Puncture & Pinning

Glue two tongue depressors together for the main beam. Pierce a fulcrum hole at a 1:4 ratio point (e.g. 4cm from counterweight end, 16cm from throwing tip).

Pro Maker Tip: Reinforce the pivot hole with small cardboard washers on both sides to prevent stick splintering.
Asymmetrical Throwing Beam Fabrication
Visual Schematic • Step 3Puncture & Pinning
4

Attach Counterweight Basket & Sling Pouch

Assembly & Alignment

Suspend a bottle cap or paper cup filled with coins from the short arm. Attach a 10cm thread sling and pouch to the long arm tip with an angled paperclip release hook.

Pro Maker Tip: The angled release pin allows the sling ring to slide off at the peak of the forward swing.
Counterweight Bucket and Sling Installation
Visual Schematic • Step 4Assembly & Alignment
5

Load Ballast, Calibrate & Launch

Testing & Tuning

Fill the bucket with heavy coins. Place a crumpled foil ball or mini marshmallow in the sling. Pull the arm down, release, and watch the counterweight drop and fling the payload!

Pro Maker Tip: Slightly bend the release pin forward or backward to fine-tune high vs. flat trajectory arcs.
Trebuchet Launch and Trajectory Tuning
Visual Schematic • Step 5Testing & Tuning
How Does It Work? • STEM Discovery Corner
Counterweight Potential Energy to Projectile Kinetic Velocity

Class-1 Levers & Torque Multiplication

A trebuchet uses an asymmetrical Class-1 lever. The short arm carries a heavy counterweight, while the long arm accelerates a light projectile over a large arc, achieving tremendous release velocity.

Key Scientific Takeaway:

The ratio between the long throwing arm and short counterweight arm (typically 4:1) determines the velocity multiplication factor.

Learning Outcomes & Milestones

Skills Your Child Develops with This Project

Structural Triangular Truss Bracing

Building rigid A-frame uprights that resist torsional flexing during high-energy launches.

Ballistic Trajectory Angles

Optimizing release pin angles to achieve the optimal 45-degree launch arc for maximum distance.

Counterweight Ratio Math

Calculating the weight ratio (counterweight vs. projectile) for peak efficiency.

Maker Play Challenges

Fun Family Experiments & Mini-Games

Challenge #1

The Castle Wall Siege Accuracy Test

Set up a pyramid of 6 plastic cups 3 meters away and see how many shots it takes to knock down the entire fortress.

Challenge #2

Marshmallow Distance World Record

Test launch distances on open floor and try tuning counterweight mass to break a 5-meter launch record.

Parent Note:

Combining history, physics, and woodworking craft, building a trebuchet is an unforgettable afternoon activity.

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#Trebuchet#Catapult#Physics Levers#Popsicle Sticks#Medieval Siege#STEM